The Model #75 Mini-Jector answers a long-standing need for a precision insert molding machine that is both compact and user-friendly. A vertical, 12.5-ton hydraulic clamp with a horizontal injection unit permits the use of conventional shuttle molds with parting-line injection, as used in larger vertical machines.

MODEL #75 FEATURES:

• Uses conventional shuttle molds with parting-line injection
• Compatible with molds from other machinery:
  • 6" x 8" DME shuttle bases
  • 5" x 6"N and #5" x 8"N
  • Master Unit Dies
• Machine is designed with a "sit-down" type stand for maximum operator comfort
• Formica table-top
  • Gives machine operator space to place inserts or tools adjacent to the work area
• Can be built as a single station unit or with an in-out single station shuttle table for loading convenience

COMPACT DESIGN

• Allows placement near assembly areas to avoid having to "batch mold"
• Can be easily integrated into a product assembly line

CLAMPING UNIT

• Direct-hydraulic clamp features:
  • Clamp axis potentiometer and a settable mold-protect pressure
    • Insures machine will not cycle with obstructions in the mold
  • System of check valves lock clamp when it is closed
  • Final clamp pressure is fully adjustable
  • Hydraulic knockout supplied for on-the-fly part ejection

INJECTION UNIT

• Compact horizontal injection unit features:
  • Available in 1 ounce or 2.15 ounce models
  • Efficient direct hydraulic screw drive
  • Top-loading hopper with dump tube
  • Radiused or flat-tip nozzle with either a straight orifice or a shut-off non-drool design
  • Adjustable screw and injection speeds
  • High torque drive for molding any type of thermoplastic resin
  • Shuttle table available for mold-loading convenience
  • Selectable:
    • Screw decompression
    • Sprue break
  • Adjustable screw and injection speeds
  • Adjustable back pressure
  • High torque drive for molding any type of thermoplastic resin
  • Two-pressure injection can be either timer or position controlled
  • Shuttle table available for mold-loading convenience

HYDRAULIC UNIT

• 5 HP pump motor
• Immersed 6 GPM vane pump for reliable and quiet operation
• 12 gallon reservoir features:
  • Heat exchanger
  • Return line filter with monitor connected to machine alarms
  • All pressures controlled with an electronic proportional pressure valve
  • All components accessible for ease of maintenance

CONTROL UNIT

• All sequences and parameters controlled by an extremely quick Mitsubishi PLC
• LCD "touch screen" used for operator interface
  • All positions, temperatures, hydraulic pressures, and times are set on this screen
• Up to 96 twenty-character alpha-numeric set-up "recipes" can be stored
• A variety of alarms and safety interlocks are part of the machine software package
  • Designed with input from customers
• Safety gate features:
  • Automatic opening when clamp opens
  • Positive monitored mechanical safety
  • Monitored hydraulic safety
  • Dual electrical interlocks
  • Air-operated
• A selectable automatic temperature “cut-back” feature will automatically reduce temperature settings if the machine goes idle

POWER OPTIONS

• 220V, three phase
• 480V, three phase